Case of Pakistan Manganese Ore Magnetic Separation Production Line

Production capacity: 280t/h
Applicable materials: manganese ore

Case Introduction

The customer's manganese ore is mainly produced by rhodochrosite and calcium rhodochrosite, followed by manganese calcite. After research by the technical design team of Mecru , it is recommended that the user adopt a strong magnetic separation process, which can make the manganese ore in a higher magnetic field strength condition. It can achieve better sorting, achieve a balance between yield and grade, and bring high benefits to users.

Detailed Configuration

The mined ore is initially crushed by the jaw crusher, and after being crushed to a reasonable fineness, it is evenly sent to the ball mill through the elevator and the feeder, and the ore is crushed and ground by the ball mill. The ground minerals are classified by the classifier according to the size, the unqualified minerals are sent to the ball mill for further grinding, the qualified minerals are sent to the magnetic separator for rough separation, and then enter the second magnetic separator for refining. The mineral particles after preliminary separation by the magnetic separator are sent to the flotation machine, and different drugs are added according to different mineral properties to separate the desired minerals from other substances. Finally, it is dried in a dryer to obtain dry minerals.

Case of Pakistan Manganese Ore Magnetic Separation Production Line

Configuration List

Production steps	Product configuration	Quantity
feed	vibrating feeder	1 set
crush	C series jaw crusher	1 set
sieve	YK vibrating screen	1 set
grinding	ball mill	2 units
Grading	Spiral classifier	4 units
magnetic separation	Magnetic separator	4 units
flotation	SF flotation machine	4 sets
concentrate	thickener	2 units
drying	Dryer	2 units

Advantage

The ore utilization rate of this magnetic separation production line can reach 90%, the water consumption in the process is less, the cost investment is saved, and high profit space can be obtained .
The whole production line is reasonably configured, the production process is smooth, the steps are clear and reasonable, and the magnetic separation effect is very good .
The magnetically selected dust is captured by the dust removal device, which will not cause air pollution. It is a creative process method with high production efficiency, good product quality and no environmental pollution;
Low requirements for the job site environment, even if the environment is not good, high output and low consumption can be achieved.